Custom
Power transformers play a crucial role in power conversion, as they are the core components of the power system responsible for efficiently transmitting and converting electrical energy between different voltage levels. By utilizing the principle of electromagnetic induction, transformers can achieve the conversion of electrical energy from high-voltage transmission lines to low-voltage equipment at the user's end with extremely low power loss, ensuring that long-distance transmission of electrical energy is both economical and safe. In this process,electrical transformers not only improve transmission efficiency, but also meet the specific needs of different equipment and applications through voltage transformation, while protecting the circuit from damage caused by high voltage.
However, in many cases, off-the-shelf transformer solutions may not meet your specific requirements, leaving you in need of a custom-designed solution.
Yawei power transformers are available in standard and custom models with a variety of designs, sizes, and ratings to suit a wide range of project requirements.
At Yawei transformer, we specialized in designing and manufacturing high-quality, customized power transformers for a wide range of industries and applications. With our expertise and state-of-the-art facilities in China, we are well-equipped to guide you through the process of creating a custom power transformer that meets your unique needs.
Yawei offer a comprehensive selection of standard and custom power transformers. Our transformers are available with power ratings ranging from 10KVA–300,000kVA and voltage ratings from 120V–250KV. Additionally, our custom transformers feature either international standards and international certificates, such as CE / UL / cUL / Kema / Gost. Customers may also select from a variety of core material options, including iron, amorphous alloy, silicon steel.
Our expert engineers provide personalized service, working closely with customers to produce the optimal design for their unique application. Combined with the knowledge and skill of our engineers, this facility allows us to modify standard products or produce entirely custom power transformers to meet the requirements of virtually every power application.
We offer customers a wide array of transformer products, including
Main substation transformers (up to 300MVA)
3-phase transformers
Auto-transformers
Dry-type transformers
Isolation transformers
Rectifier and underground transformers
Single-phase transformers
Furnace transformers
HV & LV Switch gear
Combined transformers
Pad mounted transformers
Pole mounted transformers
Oil tanks of transformers (10KV~230KV)
Transformer electromagnetic wire
Transformer Insulating Paper
How To Custom Power Transformer Process at Yawei?
Initial Consultation
Our customization process begins with an in-depth consultation to understand your specific needs. During this phase, we discuss your technical requirements, the application environment, and any special features you may need in your transformers. This consultation helps us gather all the necessary information to design a transformer that perfectly meets your requirements.
Design and Prototyping
Based on initial consultation, our engineering team designs a prototype that meets your specifications. This stage involves rigorous testing and validation to ensure the prototype performs as expected. We use advanced design software and simulation tools to create accurate models and test them under various conditions.
Material Selection
Choosing the right materials is crucial for the performance and durability of the transformer. We carefully select high-quality materials that match the specific needs of your application. Our team considers factors such as thermal stability, electrical conductivity, and mechanical strength to ensure the materials used will provide optimal performance.
Production and Quality Control
Once the prototype is approved, we move into full-scale production. Our production process is highly efficient and incorporates stringent quality control measures at every stage. We conduct various tests, including electrical, thermal, and mechanical tests, to ensure each transformer meets our high standards.
Testing and Validation
Before the final product is delivered, it undergoes comprehensive testing and validation. We simulate real-world operating conditions to ensure the transformer will perform reliably in its intended environment. This thorough testing process helps us catch any potential issues before they become problems, ensuring the highest quality for our customers.
Delivery and after-sale Support
Timely delivery is crucial, and we pride ourselves on our efficient production and logistics processes. We ensure that your order is delivered on time and in perfect condition. Additionally, our customer support team is always available to assist with any post-delivery questions or issues, ensuring complete satisfaction.
Value-Added Services
At Yawei Transformer, we strive to provide a comprehensive solution that goes beyond just the transformer itself. We offer value-added services such as custom labeling, packaging, and documentation to meet your specific needs.
Whether you require specialized labeling for identification or traceability purposes, or you need customized packaging solutions for safe transportation and storage, we have the capabilities to accommodate your requests.
Global Reach and Customer Support
As a leading custom power transformer manufacturer in China, we have established a strong global presence, serving customers across Europe, North America, Russia, Uzbekistan, Mexico, and many other regions. Our extensive customer base is a testament to our commitment to quality, reliability, and exceptional customer service.
We are always at your service when you need
We understand that working with a manufacturer in China may raise concerns about communication and support. However, at Yawei Transformer, we prioritize providing dedicated customer support throughout the entire design, manufacturing, and delivery process.
Our team is responsive to inquiries, offering technical assistance and guidance to ensure a seamless experience. We also provide comprehensive post-sales support, ensuring that you have access to the resources and expertise you need to maintain and optimize the performance of your custom transformers.
When you bring a custom project to Yawei, we guide you through the entire production process, from initial design to final delivery. Built for durability and reliability, our transformers ensure optimal performance in any power application. Additionally, our commitment to a concurrent design-engineering process allows us to integrate critical design performance advantages and ensures products reach the market more quickly.
To learn more about our product offerings and custom capabilities or to partner with us for your next project, contact us or request a quote today.
