Jiangsu Yawei Transformer Co., Ltd.

Dry Type Transformer

Dry Type Transformer

Three phase Epoxy-resin Dry-type Transfomers are in conformity with standard of IEC726,GB/T10228-1997,with features of low loss, compact and light weight,low noise level,damp-proof,high mechanical strength,flame resisting, strong overoad ability and low partial discharge quality. They are applicable to power transmission and disrbution system,especially to heavy load centers and places with special fire protection requirements.
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Description
Technical Parameters

Jiangsu Yawei Transformer Co.,Ltd. is one of the leading manufacturers and suppliers of dry type transformer in China. Please feel free to buy high quality dry type transformer from our factory. Customized orders are welcome.

 

Dry-type transformers are a variety of electrical transformers where the core and windings are not immersed in an insulating liquid. Instead, they rely on air or other solid material for insulation and cooling. These transformers are commonly used in various applications due to their safety, efficiency, and environmental friendliness.

 

Cooling Method:

Use air or gas (like SF6) for cooling.

Can include fans to enhance air circulation for improved cooling efficiency.

 

Insulation:

Typically use high-temperature insulation materials like resin, varnish, or special insulating papers.

The windings might be vacuum pressure impregnated (VPI) or encapsulated in resin.

 

Temperature control system

Built-in PT100 probes in 3 phase windings to detect the real-time temperature of windings and cycle display them in the digital screen.

Open circuit alarm and fault self-check alarm display and signal output.

3 stages automatically actions while the temperature reached to the set value, 1st stage the cooling fans start automatically, 2nd stage high temperature alarm,3rd stage over temperature trip.

Fans manual/auto control switch, timing start/stop, history data output.

4-20mA current output

RS485 Modbus communication protocol

Environment temperature measurement

Core temperature measurement

 

Applications

 

Indoor Installations: Preferred where fire safety is a major concern, such as in buildings and populated areas.

 

Industrial Environments: Used in industries where avoiding oil contamination is crucial.

 

Renewable Energy Systems: Common in wind and solar power plants due to their environmental safety and robustness.

 

Commercial Buildings: Offices, shopping malls, airports, and hospitals often use dry-type transformers due to their safety and low maintenance needs.

Types of Dry-Type Transformers

 

Cast Resin Transformers:

Have windings encapsulated in epoxy resin.

Offer good protection against dust and moisture.

 

VPI Transformers:

Windings are vacuum pressure impregnated with a high-temperature varnish.

Provide a good balance between performance, cost, and protection.

Advantages and Disadvantages

Advantages: Safer in terms of fire hazards, environmentally friendly, lower maintenance requirements, and well-suited for indoor applications.

 

Disadvantages: Larger and heavier than equivalent oil-filled transformers, potentially noisier, and generally more expensive.

Dry-type transformers are an effective solution in many scenarios where safety, environmental concerns, and space constraints (as in urban settings) are paramount. However, the choice between dry-type and oil-filled transformers often depends on the specific requirements of the application, including power capacity, installation environment, and budget considerations.

 

Quality standards of product

 

product-1000-250

1.Quality management system GB/T 19001-2016 ISO 9001: 2015

The operation of the whole YAWEI system is strictly controlled and managed. This ensures the quality of products and material in all stages, from receiving customer requests to design, materials, production, installation, testing, packaging, delivery, after-sales, all of which operate under strict and logically linked processes.

 

2.Certificate of compliance of UL and CUL

YaWei pad mounted transformer have been evaluated by UL in accordance with the U.S and Canada Standard(s). Our transformer certified by UL based on Canadian standards (CSA standards).

 

3.Accreditation certificate CE

Standard: EN 60076-1:2011.EN 60076-2:2011EN 60076-14:2013 confirms that YAWEI technical quality meets the requirements of all specific international standards for testing and calibration laboratories. All YAWEI products are fully tested in a qualified testing room before leaving the factory, ensuring stable quality and providing absolute peace of mind for customers.

 

Characteristics of Yawei power transformer

Yawei dry type epoxy-resin

 

product-1000-550

 

Yawei dry type horizontal winding line

 

product-1000-500

 

Yawei Dry type transformer testing center

 

product-1000-550

 

Yawei Dry type transformer installation line

 

product-1000-550

 

Yawei Dry type transformer cabinet workshop

 

product-1000-500

 

Yawei Dry type transformer ready machine

 

product-1000-600

 

Transformer General Technical Parameters

 

Rated Capacity

(kva)

HV

(kV)

Tapping Ranges

LV

(kV)

Vector-group

No-load Loss

75 ℃

Load Loss

No-load Loss

Short -Circuit Impendance

30

6

6.3

6.6

10

10.5

11

±5%

±2X2.5%

0.4

Dyn11

Yyno

190

710

2.4

4

50

270

1000

2.4

80

370

1380

1.8

100

400

1570

1.8

125

470

1850

1.6

160

540

2130

1.6

200

620

2530

1.4

250

720

2760

1.4

315

880

3470

1.2

400

980

2990

1.2

500

1160

4880

1.2

630

1340

5880

1.0

630

1300

5960

1.0

6

800

1520

6960

1.0

1000

1770

8130

1.0

1250

2090

9690

1.0

1600

2450

11730

1.0

2000

3050

14450

0.8

2500

3600

17170

0.8

1600

2450

12960

1.0

8

2000

3050

15960

0.8

2500

3600

18890

0.8

 

Rated Capacity

(kva)

HV(kV)

Tapping Ranges

LV

(kV)

Vector-group

No-load Loss

75 ℃

Load Loss

No-load Loss

Short -Circuit Impendance

50

20

22

24

or

others

±5%

±2x2.5%

0.4

or others

Dyn11

Yyno

or others

380

1300

2.4

6

100

600

2100

2.2

160

750

2600

1.8

200

820

3100

1.8

250

940

3600

1.6

315

1080

4300

1.6

400

1280

5100

1.4

500

1500

6100

1.4

630

1700

7200

1.2

800

1950

8700

1.2

1000

2300

10300

1.0

1250

2650

12150

1.0

1600

3100

14600

0.8

8

2000

3600

17250

0.8

2500

4300

20400

0.8

2000

3600

18800

0.8

2500

4300

22400

0.8

 

Rated Capacity
(kva)

HV/LV
(kV)

Tapping Ranges

Vector

Group

No-load

Loss

B

100℃

Load Loss (w)

P

120℃

Load

Loss

(w)

H

145℃

Load Loss

(w)

No-load

Current

(%)

Short

-cirsuit

Impedance

30

6/0.4

6.3/0.4

6.6/0.4

10/0.4

10.5/0.4

11/0.4

±5%

±2x2.5%

Dyn11

Yyn0

135

605

640

685

 

4.0

50

195

845

900

965

 

80

265

1160

1240

1330

 

100

290

1330

1415

1520

 

125

340

1565

1665

1780

 

160

385

1800

1915

2050

 

200

445

2135

2275

2440

 

250

515

2330

2485

2665

 

315

635

2945

3125

3355

 

400

705

3375

3591

3850

 

500

835

4130

4390

4705

 

630

965

4975

5290

5660

 

630

935

5050

5365

5769

 

6.0

800

1095

5895

6265

6715

 

1000

1275

6885

7315

7885

 

1250

1505

8190

8720

9335

 

1600

1765

9945

10555

11320

 

2000

2195

12240

13005

14005

 

2500

2590

14535

15455

16605

 

1600

1765

11050

11660

12510

 

 

8.0

2000

2195

13520

14360

15400

 

2500

2950

15980

17000

18260

 
Transformer Testing

20MVA T3-Ultra High Voltage Testing Equipment

Routine test
1 Winding resistance test
2 Voltage ratio test and vector group label verification
3 Short circuit impedance and load loss test
4 Test of no-load loss and no-load current
5 Insulation resistance test
6 External voltage withstand test
7 Induction voltage withstand test
8 Tap changer test

 

Transformer Packing and delivery

Yawei ensure that each one of our delivered units has undergone rigorous full acceptance testing. We provide one-package service from consulting, quoting, manufacturing, installation, commissioning, training to after sale services, our products are now operating in more than 50 countries in the world. We aim to be your most reliable supplier as well as your best partner in business! 

dry type transformer loading dry transformer with cabinet

Custom your transformer 

 

Contact us for specific power solution!

how to cusstom a power transformer

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Main Products Of YAWEI
FAQ

 

Q: 1.Why would you use a dry transformer?

A: A dry transformer is used in various applications primarily for safety, efficiency, and environmental reasons. Safety: Dry transformers are safer compared to oil-filled transformers as they are less flammable. This is particularly important in environments where fire safety is a major concern, such as in buildings, underground tunnels, and ships. No Risk of Oil Leakage: Unlike oil transformers, dry transformers don't contain oil, which eliminates the risk of oil leakage. This makes them environmentally friendly and suitable for sensitive areas where contamination from oil leaks could be a serious issue. Low Maintenance: Dry transformers require less maintenance compared to oil-filled transformers. They don't need regular oil checks and replacements, which reduces maintenance costs and downtime. High Reliability: Dry transformers are often more reliable in harsh conditions. They are better suited for areas with high humidity or extreme temperatures. Installation Flexibility: Due to the absence of oil, dry transformers can be installed indoors without the need for additional containment measures like oil catch pits. This flexibility can be a significant advantage in urban or space-constrained environments. Immediate Operation: Dry transformers can be put into operation immediately after installation without the need for a settling period, unlike oil-filled transformers which may require time for the oil to settle and de-aerate. Environmental Considerations: Being free from oil, dry transformers are considered more environmentally friendly. They don't pose a risk of contaminating the soil or groundwater. Suitability for Certain Locations: Dry transformers are often the preferred choice in places like airports, high-rise buildings, underground facilities, and hospitals, where safety and space constraints are paramount. In summary, dry transformers are chosen for their safety, low environmental impact, reduced maintenance needs, and flexibility in installation, especially in areas where these factors are critical.

Q: 2.What are the disadvantages of dry type transformer?

A: Dry-type transformers, while advantageous in many aspects, also have some disadvantages compared to their oil-filled counterparts: Higher Operating Temperature: Dry-type transformers generally operate at higher temperatures. This is because the cooling medium in oil-filled transformers (the oil itself) is more efficient at dissipating heat compared to the air or gas used in dry-type transformers. Limited Power Capacity: Generally, dry-type transformers are available in lower power capacities compared to oil-filled transformers. This limitation is primarily due to their less efficient cooling methods, making them less suitable for very high power applications. Shorter Lifespan: The higher operating temperatures can lead to accelerated aging of insulation materials in dry-type transformers. This often results in a shorter lifespan compared to oil-filled transformers under the same operating conditions. Greater Noise Levels: Dry-type transformers typically produce more noise during operation than oil-filled transformers. This is because the oil in oil-filled transformers acts as a sound dampener. Higher Initial Cost: The manufacturing process and materials for dry-type transformers are often more expensive, leading to a higher initial purchase cost compared to oil-filled transformers. Vulnerability to Contaminants: While dry-type transformers are less prone to fire and oil leaks, they are more susceptible to contamination by dust and other airborne particles. These contaminants can affect the performance and longevity of the transformer. Size and Weight: For a given capacity, dry-type transformers tend to be larger and heavier than oil-filled transformers. This can make transportation, installation, and space allocation more challenging. Cooling Requirements: Efficient cooling is crucial for dry-type transformers, especially in confined spaces. Additional ventilation or air conditioning might be needed, which can add to the operational costs. Despite these drawbacks, the choice between dry-type and oil-filled transformers often depends on specific application requirements, environmental considerations, and safety concerns. For many scenarios, particularly where fire safety and environmental factors are critical, the advantages of dry-type transformers outweigh their disadvantages.

Q: 3.Which is better dry or oil cooled transformer?

A: Determining whether a dry or oil-cooled transformer is "better" depends heavily on the specific requirements of the application, the operating environment, and the priorities of the user. Both types have distinct advantages and disadvantages, making them suitable for different scenarios. Here's a comparison to help guide the decision: Dry-Type Transformers Advantages: Safer in terms of fire hazards as they do not contain flammable liquid. No risk of oil leakage, making them environmentally friendly. Suitable for indoor installations and in environmentally sensitive areas. Require less maintenance than oil-cooled transformers. Can be used in areas with higher humidity or where oil contamination would be problematic. Disadvantages: Typically have higher operating temperatures. Limited in size and power capacity compared to oil-cooled transformers. Generally more expensive upfront. Shorter lifespan due to the heat stress on insulation materials. Larger and heavier for the same power rating. More susceptible to contamination from dust and other airborne particles. Oil-Cooled Transformers Advantages: Higher efficiency in cooling, allowing them to operate at a lower temperature. Suitable for higher power applications and can be built for very high voltage and power ratings. Tend to have a longer lifespan under optimal conditions. Usually cost less upfront compared to dry-type transformers. Smaller and lighter for the same power rating. Disadvantages: Pose a fire hazard due to the flammable oil, requiring careful handling and safety measures. Risk of oil leakage, which can be an environmental concern. Require regular maintenance, including oil checks and replacements. Not suitable for certain indoor or environmentally sensitive installations without additional safety measures. Conclusion Choose Dry-Type Transformers when safety, environmental concerns, and low maintenance are top priorities, especially in indoor or confined spaces where fire safety and leakage are major concerns. Choose Oil-Cooled Transformers for applications requiring higher power capacity, more efficient cooling, and cost-effectiveness, especially in outdoor or industrial settings where size and fire risk can be managed effectively. Ultimately, the choice between dry and oil-cooled transformers should be based on a thorough assessment of the specific needs of the project, including safety requirements, environmental conditions, maintenance capabilities, and budget considerations.

Q: 4.What are the advantages of dry type transformer over oil type?

A: Dry-type transformers offer several advantages over oil-type transformers, making them a preferred choice in certain applications. Here are the key advantages: Safety: Dry-type transformers are generally safer than oil-type transformers because they do not contain flammable oil. This reduces the risk of fire and explosions, which is particularly important in densely populated or environmentally sensitive areas. No Risk of Oil Leakage: Since dry-type transformers do not use oil as a cooling medium, there's no risk of oil leakage. This eliminates concerns about soil and water contamination, making them more environmentally friendly and suitable for indoor or sensitive locations. Lower Maintenance Requirements: Dry-type transformers require less maintenance compared to oil-type transformers. They don't need oil monitoring, oil replacement, or containment structures for oil leaks, which reduces ongoing maintenance costs and efforts. Immediate Operation and Easy Installation: Dry-type transformers can be installed and operational more quickly. They don't require a settling period for the cooling medium, unlike oil transformers, which may need time for the oil to settle and de-aerate. This makes them easier and faster to install. Reduced Environmental Concerns: Apart from eliminating the risk of oil leaks, dry-type transformers are also free from issues related to oil disposal or the need for special handling associated with oil. Better Performance in Certain Environments: Dry-type transformers are more suitable for places with high humidity or where there are fluctuations in temperature. They are less prone to performance degradation in such conditions compared to oil-filled transformers. Location Flexibility: Without the need for oil containment or specific cooling arrangements, dry-type transformers can be installed in a wider variety of locations, including indoors, underground, or in areas with space constraints. Good for Urban and Commercial Settings: Their safety, low maintenance, and environmental features make dry-type transformers ideal for urban, commercial, and public buildings like hospitals, schools, shopping malls, and residential complexes. In summary, the advantages of dry-type transformers over oil-type transformers center around safety, environmental friendliness, lower maintenance requirements, and greater flexibility in installation locations. These benefits make them particularly suitable for applications where these factors are of high importance.

Q: 5.How does a dry transformer work?

A: A dry-type transformer operates on the same basic principle as other transformers, which is electromagnetic induction, but it differs in its cooling method. Here's a breakdown of how a dry transformer works: Basic Principle of Operation Electromagnetic Induction: At its core, a transformer works on the principle of electromagnetic induction. When alternating current (AC) flows through the primary winding (coil) of the transformer, it creates a varying magnetic field. Magnetic Flux and Induction: This magnetic field induces a magnetic flux, which passes through the transformer's core and links to the secondary winding. Voltage Induction in Secondary Winding: The varying magnetic flux induces a voltage in the secondary winding. The amount of voltage induced depends on the ratio of turns (or coils) between the primary and secondary windings. Dry-Type Transformer Specifics Construction: Dry-type transformers have windings encased in sealed, pressurized tanks and are air-cooled, or more accurately, cooled by the natural circulation of air around them. Some designs may include fans to enhance air circulation for cooling (forced air cooling). Insulation: Instead of being immersed in cooling and insulating oil, the windings in dry-type transformers are insulated with materials like resin. This provides the necessary electrical insulation, mechanical strength, and protection from the environment. Cooling Mechanism: In a dry-type transformer, heat dissipation occurs through the surface of the unit. The cooling process is either natural air convection or forced air (using fans). The absence of oil makes the heat dissipation process slightly less efficient than in oil-filled transformers, but it eliminates risks associated with oil. Environmental Suitability: The construction and cooling method make dry-type transformers suitable for use in places where oil leaks could be problematic, such as indoors or in environmentally sensitive areas. Applications Dry-type transformers are commonly used in applications where safety and environmental concerns are paramount, such as in residential areas, commercial buildings, schools, hospitals, underground tunnels, and ships. In summary, a dry-type transformer functions on the principle of electromagnetic induction like any transformer but differs in its construction and cooling method. It uses air for cooling and solid insulation materials, making it suitable for applications where safety and environmental factors are critical.

 

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